Give step-by-step solution with explanation and final answer:
Act like a helpful tutor and exlain me :A steel strip of thickness § = 12 mm is annealed by passing it through a large furnace whose walls are maintained at a temperature
T,, corresponding to that of combustion gases flowing through the furnace (T,, = T.,). The strip, whose density, specific heat,
thermal conductivity, and emissivity are p = 7900 kg/m, c, = 640 J/kg:K,k = 30W/mK,and ¢ = 0.7, respectively, is to be
heated from 300°C to 600°C.
Furnace walls, —
—
ey,
® 18 ®
For a uniform convection coefficient of h = 100 W/m?K and T,, = T,. = 850°C, determine the time, in's, required to heat the
strip. If the furnace is 105 m in length, what is the strip speed, in m/s?
«= A :
V, = B ms
Question:
Give step-by-step solution with explanation and final answer:
Act like a helpful tutor and exlain me :A steel strip of thickness § = 12 mm is annealed by passing it through a large furnace whose walls are maintained at a temperature
T,, corresponding to that of combustion gases flowing through the furnace (T,, = T.,). The strip, whose density, specific heat,
thermal conductivity, and emissivity are p = 7900 kg/m, c, = 640 J/kg:K,k = 30W/mK,and ¢ = 0.7, respectively, is to be
heated from 300°C to 600°C.
Furnace walls, —
—
ey,
® 18 ®
For a uniform convection coefficient of h = 100 W/m?K and T,, = T,. = 850°C, determine the time, in's, required to heat the
strip. If the furnace is 105 m in length, what is the strip speed, in m/s?
«= A :
V, = B ms
This is AI generated Response.
Asked by: manish kumar
Created at: 2025-09-19 20:12:51
Final Answer:
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Let's break down the problem step by step.
---
## **Given Data**
- Strip thickness, \(\delta = 12 \, \text{mm} = 0.012 \, \text{m}\)
- Density, \(\rho = 7900 \, \text{kg/m}^3\)
- Specific heat, \(c_p = 640 \, \text{J/kg·K}\)
- Thermal conductivity, \(k = 30 \, \text{W/m·K}\)
- Emissivity, \(\epsilon = 0.7\)
- Initial temperature, \(T_i = 300^\circ \text{C}\)
- Final temperature, \(T_f = 600^\circ \text{C}\)
- Furnace wall (and combustion gas) temperature, \(T_\infty = T_w = 850^\circ \text{C}\)
- Convection coefficient, \(h = 100 \, \text{W/m}^2\cdot\text{K}\)
- Furnace length, \(L = 105 \, \text{m}\)
---
## **Step 1: Lumped Capacitance Check**
To use the lumped capacitance method, check the Biot number:
\[
\text{Bi} = \frac{h \delta/2}{k}
\]
\[
\text{Bi} = \frac{100 \times 0.012/2}{30} = \frac{100 \times 0.006}{30} = \frac{0.6}{30} = 0.02
\]
Since Bi < 0.1, the lumped capacitance method is valid.
---
## **Step 2: Lumped Capacitance Equation**
For a body heated by convection:
\[
\frac{T(t) - T_\infty}{T_i - T_\infty} = \exp\left(-\frac{hA}{\rho V c_p} t\right)
\]
For heating from \(T_i\) to \(T_f\):
\[
\frac{T_f - T_\infty}{T_i - T_\infty} = \exp\left(-\frac{hA}{\rho V c_p} t_f\right)
\]
Take the natural log:
\[
\ln \left( \frac{T_f - T_\infty}{T_i - T_\infty} \right) = -\frac{hA}{\rho V c_p} t_f
\]
\[
t_f = -\frac{\rho V c_p}{hA} \ln \left( \frac{T_f - T_\infty}{T_i - T_\infty} \right)
\]
Let’s assume the strip is very wide and long compared to its thickness, so we can use area per unit width and volume per unit width:
- \(A\): Surface area per unit width \(= 2 \times \text{length}\) (top + bottom)
- \(V\): Volume per unit width \(= \delta \times \text{length}\)
So, \(\frac{V}{A} = \frac{\delta}{2}\)
\[
t_f = -\frac{\rho c_p \delta}{2h} \ln \left( \frac{T_f - T_\infty}{T_i - T_\infty} \right)
\]
---
## **Step 3: Plug in the Values**
- \(\rho = 7900\, \text{kg/m}^3\)
- \(c_p = 640\, \text{J/kg·K}\)
- \(\delta = 0.012\, \text{m}\)
- \(h = 100\, \text{W/m}^2\cdot\text{K}\)
- \(T_i = 300^\circ \text{C}\)
- \(T_f = 600^\circ \text{C}\)
- \(T_\infty = 850^\circ \text{C}\)
\[
t_f = -\frac{7900 \cdot 640 \cdot 0.012}{2 \cdot 100} \ln \left( \frac{600 - 850}{300 - 850} \right)
\]
Calculate the log argument:
\[
\frac{600 - 850}{300 - 850} = \frac{-250}{-550} = 0.4545
\]
Now calculate the coefficient:
\[
\frac{7900 \cdot 640 \cdot 0.012}{2 \cdot 100} = \frac{7900 \cdot 640 \cdot 0.012}{200}
\]
\[
7900 \cdot 640 = 5,056,000
\]
\[
5,056,000 \cdot 0.012 = 60,672
\]
\[
\frac{60,672}{200} = 303.36
\]
Now, the time:
\[
t_f = -303.36 \cdot \ln(0.4545)
\]
\[
\ln(0.4545) = -0.7894
\]
\[
t_f = -303.36 \cdot (-0.7894) = 239.4 \, \text{seconds}
\]
---
## **Step 4: Calculate Strip Speed \(V_s\)**
The strip spends \(t_f\) seconds in the furnace of length \(L\):
\[
V_s = \frac{L}{t_f}
\]
\[
V_s = \frac{105}{239.4} = 0.438 \, \text{m/s}
\]
---
## **Final Answers**
\[
\boxed{t_f = 239 \;\text{s}}
\]
\[
\boxed{V_s = 0.44 \;\text{m/s}}
\]
---
### **Summary Table**
| Quantity | Value |
|-----------------|--------------|
| Time (\(t_f\)) | 239 s |
| Speed (\(V_s\)) | 0.44 m/s |
---
**If you need to consider radiation as well, let me know!**
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