Give step-by-step solution with explanation and final answer:
A
n
ore contains
5
%
o
f
copper sulphide and
9
5
%
o
f
gangue silicates.
I
f
the sulphide floats
a
t
a rate
o
f
0
.
2
m
i
n
and the gangue floats
a
t
a rate
o
f
0
.
0
1
m
i
n
.
(
i
)
What grade
o
f
concentrate would
b
e
achieved
i
n
a bank
o
f
1
0
cells treating
1
0
0
t
h
i
f
the total
residence time for the bank
i
s
2
0
min
?
(
i
i
)
What would
b
e
the grade after
2
0
min
?
Question:
Give step-by-step solution with explanation and final answer:
A
n
ore contains
5
%
o
f
copper sulphide and
9
5
%
o
f
gangue silicates.
I
f
the sulphide floats
a
t
a rate
o
f
0
.
2
m
i
n
and the gangue floats
a
t
a rate
o
f
0
.
0
1
m
i
n
.
(
i
)
What grade
o
f
concentrate would
b
e
achieved
i
n
a bank
o
f
1
0
cells treating
1
0
0
t
h
i
f
the total
residence time for the bank
i
s
2
0
min
?
(
i
i
)
What would
b
e
the grade after
2
0
min
?
This is AI generated Response.
Asked by: Test User 100113
Created at: 2025-05-20 13:58:46
Final Answer:
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Let's solve the problem step by step.
**Given:**
- Ore contains **5% copper sulphide** (C) and **95% gangue silicates** (G).
- Rate constant for sulphide flotation, \( k_C = 0.2\, \text{min}^{-1} \)
- Rate constant for gangue flotation, \( k_G = 0.01\, \text{min}^{-1} \)
- Total ore treated per hour = **100 t/h**
- Number of cells = **10**
- Total residence time in bank = **20 min**
Let's answer each part:
---
## (i) **What grade of concentrate would be achieved in a bank of 10 cells with 20 min residence time?**
**Step 1: Fraction floated (Recovery) for each component**
For **first-order kinetics** in a plug flow (series of tanks), the fraction recovered is:
\[
\text{Fraction floated (recovered)} = 1 - e^{-kt}
\]
where \( k \) is the flotation rate constant and \( t \) is residence time.
So,
- For **copper sulphide** (\( k_C = 0.2 \)):
\[
R_C = 1 - e^{-0.2 \times 20} = 1 - e^{-4}
\]
\[
e^{-4} \approx 0.0183
\]
\[
R_C = 1 - 0.0183 = 0.9817 \text{ or } 98.17\%
\]
- For **gangue** (\( k_G = 0.01 \)):
\[
R_G = 1 - e^{-0.01 \times 20} = 1 - e^{-0.2}
\]
\[
e^{-0.2} \approx 0.8187
\]
\[
R_G = 1 - 0.8187 = 0.1813 \text{ or } 18.13\%
\]
---
**Step 2: Calculate amount of each in feed**
Suppose **100 t/h** feed:
- Copper sulphide: \( 0.05 \times 100 = 5\, \text{t/h} \)
- Gangue: \( 0.95 \times 100 = 95\, \text{t/h} \)
---
**Step 3: Calculate amounts reporting to concentrate**
- **Copper sulphide in concentrate:**
\[
= \text{Feed} \times \text{Fraction recovered} = 5 \times 0.9817 = 4.9085\, \text{t/h}
\]
- **Gangue in concentrate:**
\[
= 95 \times 0.1813 = 17.2235\, \text{t/h}
\]
---
**Step 4: Total concentrate produced**
\[
\text{Total concentrate} = 4.9085 + 17.2235 = 22.132\, \text{t/h}
\]
---
**Step 5: Grade of concentrate**
\[
\text{Grade} = \frac{\text{Copper sulphide in concentrate}}{\text{Total concentrate}} \times 100\%
\]
\[
\text{Grade} = \frac{4.9085}{22.132} \times 100\% = 22.18\%
\]
---
## (ii) **What would be the grade after 20 min?**
This is the same as above, since the residence time is 20 min for the bank. The grade after 20 min is the grade of the concentrate calculated above.
---
## **Final Answers**
### (i) The grade of concentrate achieved in a bank of 10 cells (20 min residence time) is:
\[
\boxed{22.2\%}
\]
### (ii) The grade after 20 min (i.e., at the end of the bank) is:
\[
\boxed{22.2\%}
\]
---
**Step-by-step summary:**
1. Calculated recoveries using first-order kinetics.
2. Determined mass of each component in concentrate.
3. Found total concentrate mass.
4. Calculated grade as (mass of copper sulphide in concentrate) / (total concentrate) × 100%.
---
**If you need the calculation shown with more decimal places or a different format, let me know!**
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