Give step-by-step solution with explanation and final answer:FCC construction company uses a metal pipe with a standard length of 15 feet to
obtain three smaller sized pipes. The lengths and required quantities of these
pipes are tabulated below. Pipe 12 3 Length (cm. feet) 3 5 8 Quantity (units
) 10 20 15 Generate all feasible cutting patterns. (b) Using all feasible cutting
patterns generated in part (a), formulate an integer linear programming model to
minimize the number of units of each three different pipes cut in excess. That is,
define the decision variables, write the objective function and constraints in OPEN
mathematical form, and explain them clearly.
Question:
Give step-by-step solution with explanation and final answer:FCC construction company uses a metal pipe with a standard length of 15 feet to
obtain three smaller sized pipes. The lengths and required quantities of these
pipes are tabulated below. Pipe 12 3 Length (cm. feet) 3 5 8 Quantity (units
) 10 20 15 Generate all feasible cutting patterns. (b) Using all feasible cutting
patterns generated in part (a), formulate an integer linear programming model to
minimize the number of units of each three different pipes cut in excess. That is,
define the decision variables, write the objective function and constraints in OPEN
mathematical form, and explain them clearly.
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Asked by: Test User 100249
Created at: 2025-05-18 21:23:45
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Let's break down the problem step by step:
### **Given Data**
| Pipe Type | Length (feet) | Required Quantity (units) |
|-----------|--------------|---------------------------|
| 1 | 3 | 10 |
| 2 | 5 | 20 |
| 3 | 8 | 15 |
- **Standard pipe length:** 15 feet
---
### **(a) Generate All Feasible Cutting Patterns**
A cutting pattern is a way to cut a 15-feet pipe into pieces of 3, 5, and 8 feet such that the sum does not exceed 15.
Let:
- \( x_1 \) = number of 3-foot pipes cut in a pattern
- \( x_2 \) = number of 5-foot pipes cut in a pattern
- \( x_3 \) = number of 8-foot pipes cut in a pattern
Subject to:
\( 3x_1 + 5x_2 + 8x_3 \leq 15 \)
\( x_1, x_2, x_3 \) = integers \( \geq 0 \)
Let’s enumerate all non-negative integer solutions:
#### **Case 1: \( x_3 = 0 \) (no 8-ft pipes)**
\( 3x_1 + 5x_2 \leq 15 \)
- \( x_2 = 0 \): \( 3x_1 \leq 15 \) → \( x_1 = 0, 1, 2, 3, 4, 5 \)
- \( x_2 = 1 \): \( 3x_1 + 5 \leq 15 \to 3x_1 \leq 10 \to x_1 = 0,1,2,3 \)
- \( x_2 = 2 \): \( 3x_1 + 10 \leq 15 \to 3x_1 \leq 5 \to x_1 = 0,1 \)
- \( x_2 = 3 \): \( 3x_1 + 15 \leq 15 \to 3x_1 \leq 0 \to x_1 = 0 \)
- \( x_2 \geq 4 \): Not possible (exceeds 15)
So, patterns with \( x_3 = 0 \):
| Pattern | (x1, x2, x3) |
|---------|--------------|
| 1 | (5,0,0) |
| 2 | (4,0,0) |
| 3 | (3,0,0) |
| 4 | (2,0,0) |
| 5 | (1,0,0) |
| 6 | (0,0,0) | (trivial, not useful)
| 7 | (3,1,0) |
| 8 | (2,1,0) |
| 9 | (1,1,0) |
| 10 | (0,1,0) |
| 11 | (1,2,0) |
| 12 | (0,2,0) |
| 13 | (0,3,0) |
But only retain those with a total length > 0 and ≤ 15.
#### **Case 2: \( x_3 = 1 \) (one 8-ft pipe)**
\( 3x_1 + 5x_2 + 8 \leq 15 \to 3x_1 + 5x_2 \leq 7 \)
- \( x_2 = 0 \): \( 3x_1 \leq 7 \to x_1 = 0,1,2 \)
- \( x_2 = 1 \): \( 3x_1 + 5 \leq 7 \to 3x_1 \leq 2 \to x_1 = 0 \)
- \( x_2 \geq 2 \): Not possible
Patterns with \( x_3 = 1 \):
| Pattern | (x1, x2, x3) |
|---------|--------------|
| 14 | (2,0,1) |
| 15 | (1,0,1) |
| 16 | (0,0,1) |
| 17 | (0,1,1) |
#### **Case 3: \( x_3 = 2 \) (two 8-ft pipes)**
\( 3x_1 + 5x_2 + 16 \leq 15 \) → Not possible.
---
#### **Case 4: Mixed patterns**
Check for other combinations:
- \( x_3 = 1, x_2 = 1 \): \( 3x_1 + 5 + 8 \leq 15 \to 3x_1 \leq 2 \to x_1 = 0 \)
- \( x_3 = 1, x_2 = 0 \): Already listed.
---
### **Summary of Feasible Patterns**
Let's list only unique, non-trivial, useful patterns (that make use of pipe length efficiently):
| Pattern | (x1, x2, x3) | Pipe composition (3', 5', 8') | Total length used |
|---------|--------------|-------------------------------|------------------|
| P1 | (5,0,0) | 5 × 3' | 15 |
| P2 | (0,3,0) | 3 × 5' | 15 |
| P3 | (1,0,1) | 1 × 3', 1 × 8' | 3+8=11 |
| P4 | (2,1,0) | 2 × 3', 1 × 5' | 6+5=11 |
| P5 | (0,1,1) | 1 × 5', 1 × 8' | 5+8=13 |
| P6 | (0,0,1) | 1 × 8' | 8 |
| P7 | (2,0,1) | 2 × 3', 1 × 8' | 6+8=14 |
| P8 | (3,0,0) | 3 × 3' | 9 |
| P9 | (0,2,0) | 2 × 5' | 10 |
| P10 | (1,2,0) | 1 × 3', 2 × 5' | 3+10=13 |
But for efficiency, generally, we use patterns that come close to or exactly 15 ft. Main patterns:
- P1: (5,0,0) → 15'
- P2: (0,3,0) → 15'
- P3: (1,1,1) → 3+5+8=16 (exceeds 15, not allowed)
- P4: (2,0,1) → 6+8=14'
- P5: (0,1,1) → 5+8=13'
So, **efficient patterns**:
- (5,0,0), (0,3,0), (2,0,1), (0,1,1)
---
### **(b) Integer Linear Programming (ILP) Formulation**
#### **Decision Variables**
Let:
- \( y_j \) = number of times pattern \( j \) is used, where \( j \) indexes feasible patterns.
Let’s number the main patterns:
1. \( (5,0,0) \): Pattern 1
2. \( (0,3,0) \): Pattern 2
3. \( (2,0,1) \): Pattern 3
4. \( (0,1,1) \): Pattern 4
So, \( y_1, y_2, y_3, y_4 \) are the number of times we use each pattern.
#### **Pattern Matrix**
| Pattern | \( x_1 \) (3') | \( x_2 \) (5') | \( x_3 \) (8') |
|---------|--------------|--------------|--------------|
| 1 | 5 | 0 | 0 |
| 2 | 0 | 3 | 0 |
| 3 | 2 | 0 | 1 |
| 4 | 0 | 1 | 1 |
#### **Objective Function**
Minimize the total number of standard pipes used:
\[
\text{Minimize } Z = y_1 + y_2 + y_3 + y_4
\]
#### **Constraints**
Each small pipe demand must be met (possibly exceeded):
- For 3' pipes:
\[
5y_1 + 2y_3 \geq 10
\]
- For 5' pipes:
\[
3y_2 + y_4 \geq 20
\]
- For 8' pipes:
\[
y_3 + y_4 \geq 15
\]
- Non-negativity and integer constraints:
\[
y_1, y_2, y_3, y_4 \geq 0, \quad \text{integer}
\]
---
### **Explanation**
- **Decision Variables:** \( y_j \) = number of times pattern \( j \) is used.
- **Objective:** Minimize the total number of standard pipes (15-foot) used.
- **Constraints:** Ensure at least the required number of each type of small pipe is produced.
---
### **Final ILP Model (in OPEN Mathematical Form)**
\[
\begin{align*}
\text{Minimize} \quad & y_1 + y_2 + y_3 + y_4 \\
\text{subject to:} \\
& 5y_1 + 2y_3 \geq 10 \qquad \text{(3' pipes demand)} \\
& 3y_2 + y_4 \geq 20 \qquad \text{(5' pipes demand)} \\
& y_3 + y_4 \geq 15 \qquad \text{(8' pipes demand)} \\
& y_1, y_2, y_3, y_4 \geq 0 \text{ and integer}
\end{align*}
\]
---
**All variables and constraints are defined and explained above.**
If you want to solve this ILP for the exact minimum, you can use an LP solver or do it by hand with some trial and error.
---
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