Give step-by-step solution with explanation and final answer: Design 3 6 0 \ deg full journal bearing to support a steam turbine having 2 0 kN load. The shaft rotates at 1 0 0 0 rpm . The bearing pressure should not be more than 1 . 6 N / mm 2
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Give step-by-step solution with explanation and final answer: Design 3 6 0 \ deg full journal bearing to support a steam turbine having 2 0 kN load. The shaft rotates at 1 0 0 0 rpm . The bearing pressure should not be more than 1 . 6 N / mm 2
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Asked by: Test User 100270
Created at: 2025-05-16 12:54:01
Asked by: Test User 100270
Created at: 2025-05-16 12:54:01
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Let's break down the problem and solve it step-by-step.
**Given Data:**
- Load on bearing (\(W\)): \(20\) kN \(= 20,000\) N
- Shaft speed (\(N\)): \(1000\) rpm
- Maximum bearing pressure (\(P_{max}\)): \(1.6\) N/mm²
- Type: Full journal bearing (i.e., 360°)
You are to **design the bearing**, i.e., find suitable diameter (\(d\)) and length (\(L\)), based on the pressure criterion.
---
## Step 1: **Bearing Pressure Formula**
The **bearing pressure** is defined as:
\[
P = \frac{W}{L \times d}
\]
where:
- \(W\) = Load (N)
- \(L\) = Length of bearing (mm)
- \(d\) = Diameter of journal (mm)
---
## Step 2: **Pressure Constraint**
Given:
\[
P_{max} = 1.6 \text{ N/mm}^2
\]
So,
\[
\frac{W}{L \times d} \leq 1.6
\]
\[
L \times d \geq \frac{W}{1.6}
\]
Plug in the value:
\[
L \times d \geq \frac{20,000}{1.6} = 12,500 \text{ mm}^2
\]
---
## Step 3: **Assume Ratio L/d**
It's common to assume a length-to-diameter ratio \((L/d)\) for journal bearings. For full journal bearings, typical values are between 0.5 to 2. Let's assume \(L = d\) (i.e., \(L/d = 1\)), which is a common starting point for design.
Thus:
\[
L = d
\]
So,
\[
L \times d = d^2
\]
\[
d^2 = 12,500
\]
\[
d = \sqrt{12,500} = 111.8 \text{ mm}
\]
So,
\[
d = 112 \text{ mm (rounded up)}
\]
\[
L = 112 \text{ mm}
\]
---
## Step 4: **Check the Bearing Pressure**
Let's check if our values satisfy the pressure limit:
\[
P = \frac{W}{L \times d} = \frac{20,000}{112 \times 112} = \frac{20,000}{12,544} = 1.595 \text{ N/mm}^2
\]
Which is just below the maximum allowed pressure of 1.6 N/mm².
---
## Step 5: **Final Answer**
### **Design Dimensions:**
- **Diameter of journal (\(d\))**: **112 mm**
- **Length of bearing (\(L\))**: **112 mm**
**(assuming \(L = d\) for initial design; can be adjusted based on further design constraints such as heat dissipation, lubrication, etc.)**
---
## **Summary Table:**
| Parameter | Value |
|---------------------|----------|
| Load (\(W\)) | 20,000 N |
| Max Pressure (\(P\))| 1.6 N/mm²|
| Shaft speed (\(N\)) | 1000 rpm |
| Diameter (\(d\)) | 112 mm |
| Length (\(L\)) | 112 mm |
---
### **Step-by-step summary:**
1. Used pressure formula to relate load, length and diameter.
2. Set \(L \times d \geq 12,500 \text{ mm}^2\).
3. Assumed \(L = d\) for initial design, giving \(d = 112 \text{ mm}\).
4. Checked pressure is within limit.
---
**Final Answer:**
\[
\boxed{
\text{The required diameter and length for the full journal bearing are:} \\
\text{Diameter } (d) = 112\,\text{mm} \\
\text{Length } (L) = 112\,\text{mm}
}
\]
*(If you want a different L/d ratio, let me know!)*
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