Give step-by-step solution with explanation and final answer:A 57-tooth, 10°-helix-angle, helical gear is in mesh with a 23-tooth pinion. The pg=6 and ¢ = 25°. Find the transverse and axial contact ratios.
Question:
Give step-by-step solution with explanation and final answer:
A 57-tooth, 10°-helix-angle, helical gear is in mesh with a 23-tooth pinion. The pg=6
and ¢ = 25°. Find the transverse and axial contact ratios.
This is AI generated Response.
Asked by: Rahul
Created at: 2026-01-22 03:04:32
Asked by: Rahul
Created at: 2026-01-22 03:04:32
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Let's break down the problem step by step:
### **Given Data**
- Number of teeth on gear (\( N_g \)) = **57**
- Number of teeth on pinion (\( N_p \)) = **23**
- Helix angle (\( \psi \)) = **10°**
- Normal diametral pitch (\( p_d \)) = **6**
- Pressure angle (\( \phi \)) = **25°**
We are to find:
- **Transverse contact ratio (\( \epsilon_t \))**
- **Axial contact ratio (\( \epsilon_a \))**
---
## **1. Calculate Required Parameters**
### **a. Pitch Circle Diameters**
\[
d = \frac{N}{p_d \cos \psi}
\]
- For **gear**: \( d_g = \frac{57}{6 \cos 10^\circ} \)
- For **pinion**: \( d_p = \frac{23}{6 \cos 10^\circ} \)
\[
\cos 10^\circ \approx .9848
\]
\[
d_g = \frac{57}{6 \times .9848} \approx \frac{57}{5.9088} \approx 9.65~\text{in}
\]
\[
d_p = \frac{23}{6 \times .9848} \approx \frac{23}{5.9088} \approx 3.89~\text{in}
\]
---
### **b. Base Circle Diameters**
\[
d_b = d \cos \phi
\]
\[
\cos 25^\circ \approx .9063
\]
- For **gear**: \( d_{bg} = 9.65 \times .9063 \approx 8.75~\text{in} \)
- For **pinion**: \( d_{bp} = 3.89 \times .9063 \approx 3.52~\text{in} \)
---
### **c. Circular Pitch in the Transverse Plane (\( p_t \))**
\[
p_t = \frac{\pi}{p_d}
\]
\[
p_t = \frac{\pi}{6} \approx .5236~\text{in}
\]
---
### **d. Addendum (Standard Gear)**
\[
a = \frac{1}{p_d} = \frac{1}{6} = .1667~\text{in}
\]
---
### **e. Path of Action (Transverse Contact Length, \( L_t \))**
For a standard gear, the **length of action** in the **transverse plane** is:
\[
L_t = \sqrt{(r_{a,g})^2-(r_{b,g})^2} + \sqrt{(r_{a,p})^2-(r_{b,p})^2} - (r_{o,g} + r_{o,p}) \sin \phi
\]
Where:
- \( r_{a,g} \), \( r_{a,p} \): Addendum circle radii of gear and pinion
- \( r_{b,g} \), \( r_{b,p} \): Base circle radii
- \( r_{o,g} \), \( r_{o,p} \): Pitch circle radii
**Calculate:**
- \( r_{a,g} = \frac{d_g}{2} + a = \frac{9.65}{2} + .1667 = 4.825 + .1667 = 4.9917~\text{in} \)
- \( r_{a,p} = \frac{d_p}{2} + a = \frac{3.89}{2} + .1667 = 1.945 + .1667 = 2.1117~\text{in} \)
- \( r_{b,g} = d_{bg}/2 = 8.75/2 = 4.375~\text{in} \)
- \( r_{b,p} = d_{bp}/2 = 3.52/2 = 1.76~\text{in} \)
- \( r_{o,g} = d_g/2 = 4.825~\text{in} \)
- \( r_{o,p} = d_p/2 = 1.945~\text{in} \)
Now,
\[
L_t = \sqrt{4.9917^2 - 4.375^2} + \sqrt{2.1117^2 - 1.76^2} - (4.825 + 1.945)\sin 25^\circ
\]
Calculate each term:
- \( 4.9917^2 - 4.375^2 = 24.917 - 19.141 = 5.776 \Rightarrow \sqrt{5.776} = 2.404 \)
- \( 2.1117^2 - 1.76^2 = 4.461 - 3.098 = 1.363 \Rightarrow \sqrt{1.363} = 1.168 \)
- \( (4.825 + 1.945) = 6.77 \)
- \( \sin 25^\circ \approx .4226 \)
- \( 6.77 \times .4226 = 2.862 \)
So,
\[
L_t = 2.404 + 1.168 - 2.862 = 3.572 - 2.862 = .710~\text{in}
\]
---
### **f. Transverse Contact Ratio (\( \epsilon_t \))**
\[
\epsilon_t = \frac{L_t}{p_t} = \frac{.710}{.5236} \approx 1.36
\]
---
### **g. Axial (Face) Contact Ratio (\( \epsilon_a \))**
\[
\epsilon_a = \frac{b \tan \psi}{p_t}
\]
But **face width (\( b \))** is not given in the problem. If the face width is not specified, we can't calculate the exact value. **Assume a typical face width** for helical gears, e.g., **1 inch** (if not specified, leave the result as a function of \( b \)):
\[
\epsilon_a = \frac{b \tan 10^\circ}{.5236}
\]
\[
\tan 10^\circ \approx .1763
\]
\[
\epsilon_a = \frac{b \times .1763}{.5236} = .337 \times b
\]
- For \( b = 1 \) inch: \( \epsilon_a = .337 \)
- For \( b = 2 \) inch: \( \epsilon_a = .674 \)
- **Leave as \( .337 \times b \) (in inches)** if face width is unspecified.
---
## **Final Answers**
### **Transverse Contact Ratio**
\[
\boxed{\epsilon_t \approx 1.36}
\]
### **Axial Contact Ratio**
\[
\boxed{\epsilon_a = .337 \times b}
\]
Where \( b \) is the face width in inches.
---
**Summary Table:**
| Parameter | Value |
|-----------------------------|----------------------|
| Transverse Contact Ratio | \( \epsilon_t \approx 1.36 \) |
| Axial Contact Ratio | \( \epsilon_a = .337\,b \) |
If you know the face width, substitute to get the actual axial contact ratio.
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