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Asked by: Francis
Created at: 2026-01-18 12:53:12
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## 1. Levenspiel Plot for Adiabatic Exothermic Reaction
- **Plot:** Sketch \( \frac{1}{-r_A} \) vs. conversion \( X \).
- **Shape:** For an adiabatic exothermic reaction, as \( X \) increases, temperature rises, increasing rate (\( -r_A \) increases, so \( \frac{1}{-r_A} \) drops). But at higher \( X \), reactant is depleted, lowering rate (\( \frac{1}{-r_A} \) rises).
- **Key Feature:** The curve has a minimum—where the temperature effect (rate increases) and concentration effect (rate decreases) balance.
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## 2. Optimal Volume for CSTR Followed by PFR
- **Optimal Volume:** For a given conversion, the most efficient arrangement is a CSTR first (to handle low conversion efficiently), then a PFR. To find the optimal split, you set up the material balances and minimize total volume.
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## 3. Effectiveness Factor for Porous Catalyst Pellet
- **Definition:** The effectiveness factor \( \eta \) quantifies how efficiently the catalyst is used.
- **Equation:**
\[
\eta = \frac{3}{\phi^2} (\phi \coth \phi - 1)
\]
where
\[
\phi = R \sqrt{\frac{k S_a \rho_c}{D_e}}
\]
- **Boundary Conditions:** At \( r = \): symmetric, so \( \frac{dC_A}{dr} = \). At \( r = R \): matches surface concentration.
- **Interpretation:** \( \eta < 1 \) means diffusion limits the reaction.
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## 4. Residence Time Distribution (RTD) for N CSTRs
- **E(t) for N CSTRs:**
\[
E(t) = \frac{N^N}{\bar{t} \Gamma(N)} \left( \frac{t}{\bar{t}} \right)^{N-1} e^{-N t/\bar{t}}
\]
- **Variance:**
\[
\sigma^2 = \frac{\bar{t}^2}{N}
\]
- **Parameter:** \( N \) models the degree of back-mixing.
---
## 5. Mean Residence Time
- **Mean Residence Time \( \bar{t} \):**
\[
\bar{t} = \int_^\infty t E(t) dt
\]
For N CSTRs in series, \( \bar{t} \) is the total reactor residence time.
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## 6. Stoichiometry and Rank of Reaction Network
- **Rank of \( \nu \):** The number of independent reactions = rank of the stoichiometric matrix.
- **Mass Balances:** The sum over all reactions of stoichiometric coefficients times concentrations for each key component \( A_j \) equals zero.
\[
\sum_{j=1}^S \nu_{ij} A_j =
\]
- **Linear Independence:** Only \( R \) independent reactions; others are combinations.
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## 7. Graphing the Desired Intermediate D
- **Given Data:**
\[
\begin{array}{c|cccccc}
\tau\ (\text{min}) & 5. & 10. & 15. & 20. & 25. \\
C_D/C_{A} & .22 & .38 & .45 & .42 & .35 \\
\end{array}
\]
- **Plot:** \( C_D/C_{A} \) vs. \( \tau \). The maximum is at \( \tau_{\text{opt}} = 15. \) min, where \( C_D/C_{A} = .45 \).
- **Interpretation:** At \( \tau_{\text{opt}} \), the rate of formation equals the rate of degradation of \( D \).
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## 8. Calculating the Ratio of Rate Constants \( k_1/k_2 \)
Assume series reactions \( A \xrightarrow{k_1} D \xrightarrow{k_2} U \).
For a series of CSTRs, the steady-state fractional concentration of \( D \) is:
\[
\frac{C_D}{C_{A}} = \frac{k_1 \tau}{(k_2 - k_1)\tau} (e^{-k_1 \tau} - e^{-k_2 \tau})
\]
But for **maximum** \( D \), \( k_1 \exp(-k_1 \tau) = k_2 \exp(-k_2 \tau) \):
Take logs:
\[
\ln k_1 - k_1 \tau = \ln k_2 - k_2 \tau
\]
\[
\ln \frac{k_1}{k_2} = (k_1 - k_2)\tau
\]
Let \( \tau_{\text{opt}} = 15. \) min. Let \( \alpha = k_1/k_2 \).
Suppose \( k_1 \) and \( k_2 \) are close, use approximation or solve numerically:
\[
\ln \alpha = k_2 (\alpha - 1) \tau_{\text{opt}}
\]
But more commonly, for CSTRs in series, the maximum of \( C_D \) occurs at:
\[
k_1 \tau_{\text{opt}} = \frac{k_2}{k_1 - k_2} \ln \frac{k_1}{k_2}
\]
But for the **PFR**, the maximum occurs at \( k_1 \exp(-k_1 \tau) = k_2 \exp(-k_2 \tau) \), as above.
Usually, the ratio for the maximum can be estimated as:
\[
k_1 \exp(-k_1 \tau_{\text{opt}}) = k_2 \exp(-k_2 \tau_{\text{opt}})
\]
\[
\ln\left(\frac{k_1}{k_2}\right) = (k_1 - k_2)\tau_{\text{opt}}
\]
Let’s **estimate** numerically:
Let \( k_1 = \alpha k_2 \):
\[
\ln \alpha = k_2 (\alpha - 1) \tau_{\text{opt}}
\]
Choose \( \tau_{\text{opt}} = 15 \) min.
Suppose \( k_2 = x \), so:
\[
\ln \alpha = x(\alpha - 1) \cdot 15
\]
But we have two unknowns. Usually, you need the value of \( k_1 \tau_{\text{opt}} \) from a chart or table for the maximum (for a batch/PFR, it's at \( k_1 \tau = \ln(k_1/k_2) / (k_1/k_2 - 1) \)).
**Alternatively:** If you have a textbook or chart, you could match the maximum value with these parameters.
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### **Summary Table**
| Task | Explanation |
|------|-------------|
| Levenspiel plot | Shows \( 1/-r_A \) vs. \( X \); has a minimum for adiabatic exothermic reaction |
| CSTR + PFR volume | Optimize by splitting conversion to minimize total volume |
| Effectiveness factor | \( \eta = \frac{3}{\phi^2} (\phi \coth \phi - 1) \) for a spherical pellet |
| RTD for N CSTRs | \( E(t) \) and variance \( \sigma^2 \) model back-mixing |
| Mean residence time | \( \bar{t} \) is the average time spent in reactor |
| Stoichiometry | Number of independent reactions is rank of \( \nu \) |
| Fractional yield graph | Plot \( C_D/C_{A} \) vs. \( \tau \). Max at \( \tau_{\text{opt}} \) |
| \( k_1/k_2 \) ratio | Requires solving \( \ln(k_1/k_2) = (k_1 - k_2)\tau_{\text{opt}} \) numerically |
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If you want a specific calculation for \( k_1/k_2 \), let me know if this is a batch, PFR, or CSTR system, and I can walk you through the steps with the data!
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