Question:
Act like a helpful tutor and exlain me :
Give step-by-step solution with explanation and final answer:explain completeley a 1-mm-thick copper plate (k= 401 W/mK) is sang
= dab etween two 7-mm-thick ©POXY boards (k = 0.2 Wink)
15 cm X 20 cm in size. If the therma) contact conductance
ih sides of the copper plate is estimated to be 6000 W/mK,
ine the error involved in the total thermal resistance of the
© he thermal contact conductances are ignored.
Did you like this answer?
👍 0
👎 0
Certainly! Let's carefully analyze and solve the problem step-by-step.
---
## **Problem Summary:**
- **Copper plate:**
- Thickness \( t_{c} = 1\,mm = .001\,m \)
- Thermal conductivity \( k_{c} = 401\,W/m \cdot K \)
- **Epoxy boards (sandwiching the copper):**
- Thickness of each epoxy board \( t_{e} = 7\,mm = .007\,m \)
- Thermal conductivity \( k_{e} = .26\,W/m \cdot K \)
- Size: \( 15\,cm \times 20\,cm \)
- **Thermal contact conductance:**
- On both sides of the copper plate: \( h_{c} = 600\,W/m^{2} \cdot K \)
---
## **Objective:**
Calculate the **error** involved in the total thermal resistance if the thermal contact conductances are **ignored**.
---
## **Step 1: Understand the physical model**
The heat transfer involves:
- Contact resistances on both sides of the copper plate
- Conduction resistance through the copper plate
- Conduction resistance through the epoxy boards
---
## **Step 2: Calculate individual resistances**
### **a) Contact resistance on each side:**
The contact resistance \( R_{contact} \) per side is:
\[
R_{contact} = \frac{1}{h_{c} \times A}
\]
where:
- \( h_{c} = 600\,W/m^{2} \cdot K \)
- \( A = 15\,cm \times 20\,cm = .15\,m \times .20\,m = .03\,m^{2} \)
Calculating:
\[
R_{contact} = \frac{1}{600 \times .03} = \frac{1}{180} \approx .00556\,K/W
\]
Since there are **two** such contact resistances (one on each side), the **total contact resistance**:
\[
R_{contact, total} = 2 \times .00556 = .01111\,K/W
\]
---
### **b) Resistance through the copper plate**
Thermal conduction resistance:
\[
R_{copper} = \frac{t_{c}}{k_{c} \times A}
\]
Plugging in the values:
\[
R_{copper} = \frac{.001}{401 \times .03} \approx \frac{.001}{12.03} \approx 8.32 \times 10^{-5}\,K/W
\]
This is **very small** compared to contact resistance, but we'll include it for completeness.
---
### **c) Resistance through the epoxy boards**
For each epoxy board:
\[
R_{epoxy} = \frac{t_{e}}{k_{e} \times A}
\]
Calculating:
\[
R_{epoxy} = \frac{.007}{.26 \times .03} = \frac{.007}{.0078} \approx .897\,K/W
\]
Since there are **two** epoxy boards (above and below):
\[
R_{epoxy, total} = 2 \times .897 = 1.794\,K/W
\]
---
## **Step 3: Total thermal resistance (with contact conductance)**
Total resistance:
\[
R_{total} = R_{contact, total} + R_{copper} + R_{epoxy, total}
\]
\[
R_{total} \approx .01111 + 8.32 \times 10^{-5} + 1.794 \approx 1.805\,K/W
\]
---
## **Step 4: Total thermal resistance (ignoring contact conductance)**
If **we ignore the contact conductance**, the contact resistances are considered **negligible**. Then:
\[
R_{total}^{(ignore)} = R_{copper} + R_{epoxy, total} \approx 8.32 \times 10^{-5} + 1.794 \approx 1.794\,K/W
\]
---
## **Step 5: Calculate the error**
The **error** involved in ignoring the contact conductance is:
\[
\text{Error} = R_{total} - R_{total}^{(ignore)} = 1.805 - 1.794 = .011\,K/W
\]
This is approximately **.011 K/W**, which is about **.6%** of the total resistance.
---
## **Final Answer:**
> **The error involved in ignoring the thermal contact conductance is approximately \(\boxed{.011\,K/W}\).**