Act like a helpful tutor and exlain me :
Give step-by-step solution with explanation and final answer:
find outer diameter in terms of inner diameterMECHANICAL ENGINEERING
Q1. A hollow shaft is required to transmit
600 kW at 200 rpm, the maximum shear
stress limited to 60 N/mm?.
1. The external and internal diameters
of the shaft. (10 marks)
2. The angle of twist over a length of 2 m
if the shear modulus G = 80 GPa.).
(10 marks)
3. Comment on the advantage of a hollow
shaft over a solid shaft for the same
torque transmission. (5 marks)
Total = 25 marks
Question:
Act like a helpful tutor and exlain me :
Give step-by-step solution with explanation and final answer:
find outer diameter in terms of inner diameterMECHANICAL ENGINEERING
Q1. A hollow shaft is required to transmit
600 kW at 200 rpm, the maximum shear
stress limited to 60 N/mm?.
1. The external and internal diameters
of the shaft. (10 marks)
2. The angle of twist over a length of 2 m
if the shear modulus G = 80 GPa.).
(10 marks)
3. Comment on the advantage of a hollow
shaft over a solid shaft for the same
torque transmission. (5 marks)
Total = 25 marks
This is AI generated Response.
Asked by: manish kumar
Created at: 2025-10-05 20:08:30
Final Answer:
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Let's solve ** 1**-by-step:
**Find the external (outer) diameter in terms of the internal (inner) diameter.**
---
## **Step 1: Given Data**
- Power, \( P = 600 \) kW \( = 600,000 \) W
- Rotational speed, \( N = 200 \) rpm
- Maximum shear stress, \( \tau_{max} = 60 \) N/mm\(^2\) \( = 60 \times 10^6 \) N/m\(^2\)
- Let:
- Internal diameter = \( d_i \)
- External diameter = \( d_o \)
---
## **Step 2: Find the Torque (T)**
Power transmitted by a shaft:
\[
P = 2\pi N T / 60
\]
\[
T = \frac{P \times 60}{2\pi N}
\]
Substitute values:
\[
T = \frac{600,000 \times 60}{2\pi \times 200}
\]
\[
T = \frac{36,000,000}{1256.64}
\]
\[
T \approx 28,652.6 \text{ Nm}
\]
---
## **Step 3: Maximum Shear Stress Formula for Hollow Shaft**
The maximum shear stress in a hollow shaft:
\[
\tau_{max} = \frac{T \cdot r_o}{J}
\]
Where:
- \( r_o = \) outer radius = \( \frac{d_o}{2} \)
- \( J = \) polar moment of inertia for a hollow shaft:
\[
J = \frac{\pi}{32} (d_o^4 - d_i^4)
\]
So,
\[
\tau_{max} = \frac{T \cdot \frac{d_o}{2}}{\frac{\pi}{32}(d_o^4 - d_i^4)}
\]
\[
\tau_{max} = \frac{16 T d_o}{\pi (d_o^4 - d_i^4)}
\]
---
## **Step 4: Rearrange to Express \( d_o \) in terms of \( d_i \)**
Rearrange the above equation:
\[
\tau_{max} = \frac{16 T d_o}{\pi (d_o^4 - d_i^4)}
\]
\[
\tau_{max} \cdot \pi (d_o^4 - d_i^4) = 16 T d_o
\]
\[
\tau_{max} \cdot \pi (d_o^4 - d_i^4) - 16 T d_o =
\]
\[
d_o^4 - d_i^4 = \frac{16T}{\tau_{max} \pi} d_o
\]
\[
d_o^4 - \frac{16T}{\tau_{max} \pi} d_o - d_i^4 =
\]
This is the cubic equation in terms of \( d_o \):
---
## **Step 5: Final Answer**
**The external (outer) diameter \( d_o \) in terms of internal (inner) diameter \( d_i \):**
\[
\boxed{
d_o^4 - \frac{16T}{\tau_{max} \pi} d_o - d_i^4 =
}
\]
Where:
- \( T = \) torque transmitted (calculated above)
- \( \tau_{max} = \) maximum shear stress
---
### **Summary Table**
| Symbol | Meaning |
|---------------|----------------------------------|
| \( d_o \) | Outer diameter |
| \( d_i \) | Inner diameter |
| \( T \) | Torque (\(\approx 28,652.6\) Nm) |
| \( \tau_{max} \) | Max shear stress (60 N/mm\(^2\)) |
---
If you know the ratio \( d_i/d_o \) or want to solve for \( d_o \) given \( d_i \), substitute all values and solve the quartic equation.
---
**Let me know if you want the numerical value for \( d_o \) for a specific \( d_i \), or if you want the next steps for the angle of twist!**
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