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Act like a helpful tutor and exlain me : Give step-by-step solution with explanation and final answer:2. Design loads of a machine component made of a brittle material produce the following stresses at a critical section in the component: ox = -80 MPa, oy = 90 MPa, and ty, = 60 MPa. The ultimate strength of the material is 350 MPa and Poisson ratio 0.20. Use two (2) different yield (failure) criteria (of your choice) to determine the factor of safety for this design. Briefly discuss why you choose these two criteria (10 Marks).

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Act like a helpful tutor and exlain me : Give step-by-step solution with explanation and final answer:Uploaded Image2. Design loads of a machine component made of a brittle material produce the following stresses at a critical section in the component: ox = -80 MPa, oy = 90 MPa, and ty, = 60 MPa. The ultimate strength of the material is 350 MPa and Poisson ratio 0.20. Use two (2) different yield (failure) criteria (of your choice) to determine the factor of safety for this design. Briefly discuss why you choose these two criteria (10 Marks).

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Asked by: manish kumar
Created at: 2025-10-04 22:53:54

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# Step-by-Step Solution Let's solve the problem in a structured manner. --- ## **Given Data** - Stresses at a critical section: - \( \sigma_x = -80 \) MPa (compressive) - \( \sigma_y = 90 \) MPa (tensile) - \( \tau_{xy} = 60 \) MPa (shear) - Ultimate strength of material (\( S_u \)): **350 MPa** - Poisson's ratio (\( \nu \)): **.20** - Material: **brittle** - **Ask:** Use **2 different yield criteria** to determine the factor of safety (FoS). --- ## **Step 1: Choose Yield (Failure) Criteria** For **brittle materials**, the two most common failure criteria are: 1. **Maximum Normal Stress (Rankine) Theory** 2. **Mohr’s Theory (Coulomb-Mohr)** ### Why these? - **Maximum Normal Stress Theory**: Suitable for brittle materials that fail due to normal stress. - **Mohr’s Theory**: Considers both tensile and compressive strengths and is more accurate for brittle materials. --- ## **Step 2: Find Principal Stresses** Given: - \( \sigma_x = -80 \) MPa - \( \sigma_y = 90 \) MPa - \( \tau_{xy} = 60 \) MPa Principal stresses (\( \sigma_1, \sigma_2 \)): \[ \sigma_{1,2} = \frac{\sigma_x + \sigma_y}{2} \pm \sqrt{\left( \frac{\sigma_x - \sigma_y}{2} \right)^2 + \tau_{xy}^2} \] Plug in values: - \( \frac{\sigma_x + \sigma_y}{2} = \frac{-80 + 90}{2} = 5 \) MPa - \( \frac{\sigma_x - \sigma_y}{2} = \frac{-80 - 90}{2} = -85 \) MPa So, \[ \sigma_{1,2} = 5 \pm \sqrt{(-85)^2 + (60)^2} \] \[ = 5 \pm \sqrt{7225 + 360} \] \[ = 5 \pm \sqrt{10825} \] \[ = 5 \pm 104.03 \] - \( \sigma_1 = 5 + 104.03 = 109.03 \) MPa - \( \sigma_2 = 5 - 104.03 = -99.03 \) MPa --- ## **Step 3: Maximum Normal Stress Theory (Rankine)** - Failure occurs if **maximum principal stress** exceeds ultimate strength. - Factor of Safety (FoS): \[ \text{FoS}_{\text{Rankine}} = \frac{S_u}{|\text{max principal stress}|} = \frac{350}{109.03} = 3.21 \] --- ## **Step 4: Mohr’s Theory (Coulomb-Mohr Criterion)** For brittle materials, failure occurs when the Mohr's circle touches the failure envelope. \[ \text{FoS}_{\text{Mohr}} = \frac{S_u}{\text{max}(|\sigma_1|, |\sigma_2|)} \] But, for materials with different strengths in tension and compression, this is a more accurate approach. However, since only ultimate strength is given, we take the maximum absolute value of principal stresses. \[ \text{FoS}_{\text{Mohr}} = \frac{350}{\text{max}(109.03, 99.03)} = \frac{350}{109.03} = 3.21 \] *(If compressive strength was different, we'd use the relevant value)* --- ## **Step 5: Summary Table** | Criterion | Max Principal Stress (MPa) | Ultimate Strength (MPa) | Factor of Safety | |----------------------|---------------------------|-------------------------|------------------| | Rankine | 109.03 | 350 | 3.21 | | Mohr (Coulomb-Mohr) | 109.03 | 350 | 3.21 | --- ## **Step 6: Brief Discussion** - **Rankine criterion** is suitable for brittle materials as they fail due to high normal stresses. - **Mohr's criterion** is more general and considers both tensile and compressive stresses, important if the material's ultimate strengths differ in tension and compression. - Here, both criteria give the same FoS as only one ultimate strength is provided. --- ## **Final Answers** ### **(a) Factor of Safety by Rankine (Maximum Normal Stress) Theory:** \[ \boxed{3.21} \] ### **(b) Factor of Safety by Mohr (Coulomb-Mohr) Theory:** \[ \boxed{3.21} \] ### **(c) Why these criteria?** - Both are most applicable for **brittle materials**. - They address failure under maximum principal stress and combined stress states, matching how brittle materials actually fail. --- **If you have compressive and tensile ultimate strengths separately, use those in Mohr's criterion!**

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