A flat belt 200 mm wide and 4 mm thick is connected to a 400 mm diameter pulley and a 900 mm diameter pulley. The center distance is 4.5 m and the speed of the pulley is 10 m/s. The permissible initial load per unit width is 17.5 kN/m, and the weight per unit volume is 11.4 kN/m². The coefficient of friction between belt and pulley is 0.8. Find the length of the belt, the maximum force before the belt breaks, and the maximum transmitted power. give answer in 3 steps with explanation at the end of each step and final answer at the end
Question:
A flat belt 200 mm wide and 4 mm thick is connected to a 400 mm diameter pulley and a 900 mm diameter pulley. The center distance is 4.5 m and the speed of the pulley is 10 m/s. The permissible initial load per unit width is 17.5 kN/m, and the weight per unit volume is 11.4 kN/m². The coefficient of friction between belt and pulley is 0.8. Find the length of the belt, the maximum force before the belt breaks, and the maximum transmitted power. give answer in 3 steps with explanation at the end of each step and final answer at the end
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Asked by: amu
Created at: 2025-07-25 15:36:49
Final Answer:
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Let's solve the problem step by step as requested:
---
### **Step 1: Find the Length of the Belt**
Given:
- Diameter of smaller pulley, \( d_1 = 400 \) mm \( = 0.4 \) m
- Diameter of larger pulley, \( d_2 = 900 \) mm \( = 0.9 \) m
- Center distance, \( C = 4.5 \) m
For an open belt drive, the length of the belt is given by:
\[
L = \pi \left( \frac{d_1 + d_2}{2} \right) + 2C + \frac{(d_2 - d_1)^2}{4C}
\]
Plug the values:
\[
L = \pi \left( \frac{0.4 + 0.9}{2} \right) + 2 \times 4.5 + \frac{(0.9 - 0.4)^2}{4 \times 4.5}
\]
\[
= \pi \times 0.65 + 9 + \frac{0.25}{18}
\]
\[
= 2.042 \text{ m} + 9 \text{ m} + 0.0139 \text{ m}
\]
\[
= 11.056 \text{ m}
\]
**Explanation:**
We have used the standard formula for the length of an open belt drive, substituting all given values.
---
### **Step 2: Find the Maximum Force Before the Belt Breaks**
Given:
- Permissible initial load per unit width = 17.5 kN/m
- Width \( b = 200 \) mm = 0.2 m
Maximum force before the belt breaks:
\[
F_{\text{max}} = \text{Permissible load per unit width} \times \text{Width}
\]
\[
= 17.5 \text{ kN/m} \times 0.2 \text{ m} = 3.5 \text{ kN} = 3500 \text{ N}
\]
**Explanation:**
The maximum force is simply the permissible load per meter width multiplied by the width of the belt.
---
### **Step 3: Find the Maximum Transmitted Power**
Given:
- Maximum tension \( T_1 = 3500 \) N (from above)
- Belt thickness \( t = 4 \) mm = 0.004 m
- Belt width \( b = 0.2 \) m
- Weight per unit volume = 11.4 kN/m³ = 11400 N/m³
- Coefficient of friction \( \mu = 0.8 \)
- Velocity \( v = 10 \) m/s
#### **First, Find Centrifugal Tension (\( T_c \)):**
\[
\text{Mass per unit length} = \text{Volume per unit length} \times \text{Density}
\]
But we have weight per unit volume, so:
\[
\text{Weight per m} = \text{Volume per m} \times \text{Weight per unit volume}
\]
\[
= b \times t \times 1 \times 11400 = 0.2 \times 0.004 \times 11400 = 9.12 \text{ N/m}
\]
\[
\text{Mass per m} = \frac{9.12}{9.81} = 0.929 \text{ kg/m}
\]
\[
T_c = mass/m \times v^2 = 0.929 \times (10)^2 = 92.9 \text{ N}
\]
#### **Find Effective Tension for Power Transmission**
\[
T_1 = 3500 \text{ N}
\]
\[
\text{Effective } T_1 = T_1 - T_c = 3500 - 92.9 = 3407.1 \text{ N}
\]
#### **Find Tension Ratio (\( \frac{T_1}{T_2} \)):**
The angle of lap on the smaller pulley for open belt:
\[
\theta = \pi - 2 \sin^{-1} \left( \frac{d_2 - d_1}{2C} \right)
\]
\[
= \pi - 2 \sin^{-1} \left( \frac{0.9 - 0.4}{2 \times 4.5} \right) = \pi - 2 \sin^{-1} \left( \frac{0.5}{9} \right)
\]
\[
= \pi - 2 \sin^{-1} (0.0556)
\]
\[
\sin^{-1}(0.0556) \approx 0.0556 \text{ radians}
\]
\[
\theta = \pi - 2 \times 0.0556 = 3.1416 - 0.1112 = 3.0304 \text{ radians}
\]
Now,
\[
\frac{T_1}{T_2} = e^{\mu \theta} = e^{0.8 \times 3.0304} = e^{2.424} \approx 11.29
\]
\[
T_2 = \frac{T_1}{11.29} = \frac{3407.1}{11.29} = 301.9 \text{ N}
\]
#### **Power Transmitted**
\[
P = (T_1 - T_2) \times v
\]
\[
= (3407.1 - 301.9) \times 10 = 3105.2 \times 10 = 31052 \text{ W} = 31.05 \text{ kW}
\]
**Explanation:**
We calculated the centrifugal tension, effective tight and slack side tensions, and used the velocity and tension difference to find the maximum transmitted power.
---
## **Summary and Final Answers**
1. **Length of the belt:**
\( \boxed{11.06 \ \text{m}} \)
2. **Maximum force before the belt breaks:**
\( \boxed{3500 \ \text{N}} \)
3. **Maximum transmitted power:**
\( \boxed{31.1 \ \text{kW}} \) (rounded to 3 significant figures)
---
### **Explanations Recap:**
- **Step 1:** Used the formula for open belt length.
- **Step 2:** Used width and permissible load per width for max force.
- **Step 3:** Accounted for centrifugal tension and friction, calculated tension ratio, and then power.
If you need clarification on any step or formula, feel free to ask!
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