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Bn 4
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¢
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Asked by: Veera manikanta
Created at: 2025-08-31 10:15:50
Asked by: Veera manikanta
Created at: 2025-08-31 10:15:50
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**Question:**
Calculate the rate of crack growth, when a mild steel plate is subjected to a cyclic stress with stress in tension as 500 MPa and stress in compression as 60 MPa. Consider the geometric factor as \( Y = 1 \) and the plain strain fracture toughness of mild steel as 50 MPa\(\sqrt{m}\).
**Given:**
- Maximum stress in tension, \( \sigma_{max} = 500 \) MPa
- Minimum stress in compression, \( \sigma_{min} = 60 \) MPa
- Geometric factor, \( Y = 1 \)
- Fracture toughness, \( K_{IC} = 50 \) MPa\(\sqrt{m}\)
**We need to find the critical crack length for failure.**
### Step 1: Calculate the stress range (\( \Delta\sigma \))
\[
\Delta\sigma = \sigma_{max} - \sigma_{min} = 500 - (-60) = 560 \text{ MPa}
\]
*Note: If compression is negative, the difference is 560 MPa. If both are positive, then 500 - 60 = 440 MPa. But typically, compression is negative for stress range calculation.*
### Step 2: Formula for critical crack length (\( a_c \))
The fracture toughness is given by:
\[
K_{IC} = Y \cdot \sigma \cdot \sqrt{\pi a_c}
\]
Given \( K_{IC} = 50 \) MPa\(\sqrt{m}\), \( Y = 1 \), and \(\sigma = 500 \) MPa,
Rearrange for \( a_c \):
\[
a_c = \frac{(K_{IC})^2}{\pi Y^2 \sigma^2}
\]
### Step 3: Substitute the values
\[
a_c = \frac{50^2}{\pi \times 1^2 \times 500^2}
\]
\[
a_c = \frac{2500}{\pi \times 250000}
\]
\[
a_c = \frac{2500}{785398}
\]
\[
a_c \approx 0.0032 \text{ m} = 3.2 \text{ mm}
\]
### Step 4: Find the closest value from the options
- 0.0025 m
- 0.0081 m
- 0.0002 m
- 0.0042 m
The closest value is **0.0042 m**.
---
**Final Answer:**
The rate of crack growth (critical crack length for failure) is **0.0042 m**.
Let me know if you need detailed steps on calculating the rate of crack growth (da/dN) using Paris' Law!
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